Introduction
Milpower Source, a leader in power and communication technologies, has established itself as a pivotal player in the deployment of large-scale U.S. military projects.
This case study explores Milpower Source's involvement in these high-stakes projects, highlighting its systematic solutions that integrate advanced power and communication technologies. Through its innovative approach, Milpower Source differentiates itself from competitors by offering comprehensive solutions tailored to the complex needs of modern military assets.
Milpower Source has played a critical role in the development and deployment of key technologies for these military assets. The company's involvement encompasses a range of solutions, including power conversion, distribution units, communication technologies, and networking equipment.
Power Conversion and Distribution Technologies
Milpower Source is deeply involved in providing advanced power solutions for military projects. These solutions include:
600-800VDC Input to 28V Output Converter: Today's platforms are increasingly adopting 800VDC main bus voltage in place of the legacy 28V military power systems primarily due to the growing power demands of modern electronics and electrification of ground vehicles. As systems become more power-hungry, operating at lower DC voltages would necessitate extremely high currents, which in turn require thick cables and result in significant efficiency losses from heating.
By shifting to higher bus voltages, such as 800VDC, the current required for the same power output is reduced, which allows for the use of thinner, more manageable wires. This reduction in current diminishes the resistive losses in the wiring, which improves overall efficiency and reduces the amount of heat generated. Additionally, with lower current, the need for bulky, heat-resistant cables is reduced, leading to a more compact and streamlined power system design. This not only enhances efficiency but also simplifies the design and integration of power systems, supporting the advanced capabilities required by contemporary military and aerospace platforms.
Power Distribution Units (PDUs) are essential for efficiently managing and distributing power across the intricate systems of advanced platforms like the XM30. Our PDUs are designed to meet stringent standards while offering customization options to suit specific requirements. We provide flexible solutions that can be tailored with varying numbers of channels, form factors, and higher power outputs to match the needs of modern military and aerospace systems.
This customization capability ensures that each component receives a stable and reliable power supply, minimizes the risk of interruptions, and supports the seamless integration of complex subsystems, ultimately enhancing overall system reliability and performance.
The M9538 model, designed and manufactured by Milpower Source, offers tailored configurations to meet the specific power distribution needs of these sophisticated platforms. This customization ensures that the PDU integrates seamlessly into the system architecture, delivering optimal performance and reliability. By supporting these capabilities, the M9538 enhances the overall functionality and dependability of platforms like the XM30, addressing the high demands of contemporary power distribution.
High-Power DC/DC Solutions: In the SMET (Small Multipurpose Equipment Transport) platform, the need for high-power DC/DC solutions is driven by the substantial power requirements of various onboard systems and operational equipment. As these platforms are designed to handle demanding tasks and support advanced technologies, efficient power conversion is essential to ensure reliable operation and performance.
High-power DC/DC converters, such as the 8kW models, are vital for managing the significant power loads and maintaining stable voltage levels across different subsystems. This capability is crucial for optimizing the platform's functionality and ensuring uninterrupted power supply during missions. Milpower Source has the expertise and solutions to meet these high-power demands, providing the necessary support to enhance the SMET's operational effectiveness.
Communication and Networking Technologies
In addition to power solutions, Milpower Source provides a range of communication and networking technologies essential for modern military operations:
Time Sensitive Networking (TSN): TSN is integral to ensuring that data transmission within military networks meets the strict timing and reliability requirements necessary for mission success. Milpower Source's involvement in integrating TSN into military systems helps maintain synchronized and efficient communication.
MILTECH Routers and Switches: Milpower Source offers cutting-edge routers and switches designed specifically for military use. For instance, the MILTECH 9116 router and the MILTECH 912 switch are tailored to meet these precise needs, making them suitable for applications such as the Robotic Combat Vehicle (RCV). These devices ensure secure and dependable communication across complex systems.
The MILTECH 9012C router and the MILTECH 16SER are specialized networking devices designed for military and rugged applications.
MILTECH 9012C Router: This router is used to provide robust and secure network connectivity in demanding environments. It supports high-performance data routing and ensures reliable communication across various military platforms. Its features typically include advanced security protocols, multiple network interfaces, and the ability to handle high data throughput, making it suitable for complex and mission-critical operations.
MILTECH 16SER: The MILTECH 16SER is a serial device server designed to facilitate the integration of serial devices into modern IP-based networks. It enables the conversion of serial data to IP-based communication, allowing for seamless connectivity and data exchange between legacy serial equipment and contemporary network systems. This device is crucial for maintaining interoperability in systems where older serial devices need to interface with new network infrastructure.
Both devices play essential roles in ensuring effective and secure communication in military and rugged applications.
Dual Enclave 100G VPX Switch: This switch is a high-performance networking solution used in various military assets, providing fast and reliable data transfer between system components. Introducing multiple 100G interfaces for the Data plan and 25G to the control plan while still aligned to SOSA standard, the new 800G, 3U VPX provide full IMPI support and mostly is already Tier – III compliant and TSN support. For full Cyber security requirements this unit enables total segregation between the Data Plan and the Control Plan, providing state of the art solutions.
Inverters: Inverters are critical components in military platforms, and Milpower Source's inverters play a vital role by converting direct current (DC) power into alternating current (AC) power. This conversion is essential because many military and aerospace systems operate on AC power due to its advantages in powering a wide range of electronic devices and systems, including communication equipment, onboard computers, and various subsystems. By transforming DC power, which is often sourced from batteries or solar panels, into AC power, Milpower Source’s inverters ensure compatibility with these diverse electronic systems.
This capability allows for seamless integration of different technologies and supports the operational flexibility required in demanding environments. Additionally, the inverters are designed to meet rigorous military standards for reliability, durability, and performance, ensuring they can withstand harsh conditions and continue to function effectively during critical missions. As a result, these inverters contribute to the overall efficiency and effectiveness of military platforms by providing a stable and adaptable power source for various applications.
Conclusion
Milpower Source’s involvement in large-scale U.S. military projects underscores its commitment to delivering systematic solutions that integrate power and communication technologies.
Through its advanced products and innovative approach, the company differentiates itself from competitors by providing comprehensive solutions tailored to the complex needs of modern military assets.
The company’s contributions to projects like the XM30 Combat Vehicle, Robotic Combat Vehicle (RCV), Advanced Reconnaissance Vehicle (ARV), and Squad Multipurpose Equipment Transport (SMET) demonstrate its expertise in power conversion, distribution, and communication technologies.
Milpower Source’s ongoing R&D efforts and adherence to industry standards, such as MIL-STD-1275, further reinforce its role as a key player in the development of advanced military systems.
As these projects continue to evolve, Milpower Source remains committed to supporting the U.S. military with innovative solutions that enhance operational effectiveness and ensure mission success.
This case study outlines the significant role of Milpower Source in advancing military technology and illustrates how its systematic approach and cutting-edge solutions contribute to the success of large-scale U.S. military projects.
About Milpower Source
Milpower Source is a global leader in military and aerospace power and networking solutions, with over 400 employees across six facilities. Leveraging more than 40 years of experience, we specialize in COTS, factory-configurable, and custom solutions that meet the demanding requirements of MIL-Standards and rugged environments.
We offer comprehensive services including design, prototyping, testing, and quality assurance. Our dedicated team of engineers and experts is committed to delivering high-quality, mission-critical solutions, driven by a passion for overcoming our customers' unique challenges.
